Rossi Ranch Hand Manual



People don’t usually respond well to the fact that I am not an AR or AK man. I’m not much of a semi-auto rifle man at all. Sure, I own them, and know how to use them, but I don’t like them.

This isn’t a political statement, either. I don’t believe in regulations beyond what we already have, and even some of that I take offense to. If you’re not a crook, you ought to be able to have whatever rifle you like.

Life is simply too short to shoot guns you don’t like, friends.

That of course raises the question of what I DO like. Specifically, what high capacity repeating rifle do I like?

The Rossi R92 In .44 Magnum

  • A note about the Rossi Ranch Hand: I've been getting quite a few inquires about if my Rossi parts fit the Ranch Hand. The Rossi Ranch Hand is really nothing more than a cut down Rossi 92 rifle. So yes, all my parts work for it as well. Credit Cards: I get a lot of emails about the credit cards we accept. We take Visa and Master Card only.
  • Rapid fire lever adapter for Rossi Ranch Hand Mares Leg. Ending Thursday at 10:10AM PDT 1d 5h. 1 1/2” Leather Rossi 92 Gun Sling NO DRILL SLING for The Rossi 92 Rifle Only.
  • Steve's Gunz: Rossi 92/Ranch Hand - Front Sights Rear Sights Special Sights Gun Parts Kits/Packages Media/DVDs Gun Work Guns rossi,rossi 92,rossi 92 specialist, gunsmith, shop, online shopping, store.

The title of this post should’ve given that answer away. If you’re new to guns, though, you might not understand what rifle I’m talking about. The image below is my Rossi R92.

Styled after the original gallery guns of the late 1890s, the Rossi Gallery is a sliding-action pump rifle chambered for.22 LR. Featuring a polished black 18-inch barrel and 15-round capacity tube magazine, the Gallery reintroduces one of the most endearing and fun target, plinking, and smallgame hunting rifles in American history. Bill good luck with your Rossi 92 the rule #20 probably applies to the Rossi Model 92 Ranch Hand model with the cut down barrel & stock to make it more a pistol vs the rifle aspect. Enjoy your Rossi 92 very fun little rifles! I want another in stainless steel or the blued case harden model.

It is a Rossi branded clone of the venerable Winchester 1892, a John Moses Browning designed and Winchester manufactured rifle of yesteryear. It was discontinued sometime after WWII, but Winchester recently brought it back.

They brought it back due to the popularity of Cowboy Action Shooting. While I love what CAS has done for the shooting world, I don’t like Winchester’s decision to bring the ’92 back in .357 Magnum only.

.357 is the most popular choice among those who choose to “game” the CAS system, using light .38 special loads. Those light .38 loads aren’t much good to someone who expects their rifle to both protect home and hearth AND get the groceries.

Rossi has been making their clone rifle for quite some time, and doing it for half the price. What’s more, they offer it in multiple finishes, barrel lengths, and chambering.

So, as the story goes, I went to my LGS (Local Gun Store, for the non-gun-nut readers) around 5 years ago and a blued, 20″ barreled .44 Magnum followed me home.

Specifications on my Rossi R92

As I mentioned above, my rifle wears a blued finish with a 20″ barrel. The .44 Magnum chambering was nice, but that extra 1/10th of an inch per cartridge wouldn’t see much use. I primarily load it with my .44 Special handloads.

Speaking of ammo, my rifle has a 9+1 to 12+1 round capacity, depending on what load I’ve got in it. That may not make sense to someone who doesn’t shoot a levergun, but here’s the short answer:

The cartridges are front to back in the magazine tube instead of one on top of another like in a box magazine. Your capacity is determined by your cartridge’s length and how many times that length will fit into your magazine tube’s length. I usually get 11+1 in .44 Special, which matches up with Rossi’s claimed 10+1 capacity in .44 Magnum.

That might not fit your definition of “high capacity”, but it beats any .44 Magnum firearm that isn’t a lever action rifle.

The hardwood stock didn’t have any coating whatsoever, but hell, I didn’t figure it would need it. I’ve been told it’s mahogany, but I’m not too concerned with it. In my world, guns are working guns and expected to earn their keep. I don’t own safe queens.

The rifle weighs a handy 5lbs, which makes it lighter than most folks loaded AR-15s. That has been a godsend on many scouting trips, believe you me.

It is a tube fed rifle with a loading gate, if you couldn’t tell by looking at it. I always assume at least some readers are new to guns, and don’t know some details the rest of us take for granted.

The recessed oval in the side of the receiver is pushed inward and cartridges are fed into the opening. That’s how you fill up a tube magazine like this one. If you shot a Marlin .22 as a kid, you probably had the other kind of tube magazine.

The loading gate type is quicker to reload under stress, especially if you carry your ammo the way I do.

I mentioned my .44 Special before because I usually carry the sixgun, belt, and cartridge belt slide pictured when I carry this rifle.

My .44 Magnum rifle and .44 Special sixgun can share ammo, being that the former was developed by elongating the case of the latter.

Put another way, the .44 Magnum is a .44 Special with a little bit more room for gunpowder in the cartridge case. It isn’t quite as cut and dried when pressure enters the picture, but you get the idea.

The bullet diameter and case rim and all are exactly the same, so the bullets on my belt slides (I have two, even though only one is pictured) can feed either my rifle or my sixgun. Don’t try that with an AK and a Glock 19.

Rounding out my Rossi R92’s specifications are the obvious. Lever action, exposed hammer, bead-and-buckhorn sights, and the familiar straight grip stock of a Winchester.

The sling and sling studs were not on the rifle when I bought it, discussed further below in the modifications section. First, we’re going to talk about the final feature – the manual safety I never use.

Manual Safeties and Leverguns

Yes, the Rossi R92 features a manual safety. It is just rear of the bolt, and turns one way to fire and one way to safe. Fire is painted red, Safety is painted green.

I don’t use the damned thing.

There are a few reasons why I don’t, and this is my own personal choice. I take no responsibility for anything you do with yours, and if you choose to use the safety, you’ll get to argument from me.

Believe me, I understand the argument for manual safeties on firearms. I understand it better than you might think. I lost someone very dear to me as a child due to unsafe gun handling, and I saw what it did to everyone who loved them.

Even so, or rather, especially so, I believe safety is something that happens between your ears and not on your gun.

I carry my Rossi R92 the way everyone carried leverguns back when everyone carried leverguns. Back before safeties on guns was actually a thing.

That means that I typically carry it with the tube loaded and the chamber empty with the hammer at full rest. When a round is chambered, I carry my Rossi R92 with the hammer at half cock.

The only times a round is chambered and the hammer is at half cock is when I am:

  1. Hunting with my Rossi R92
  2. Having a grand time plinking at a backwoods firing range
  3. Dealing with something hostile

I put more emphasis on always observing the 4 safety rules than I put faith in a mechanical device that can fail. If you think that’s a terribly stupid way to go about it, I’m okay with that.

You do what you’re gonna do, and I’m gonna do what I’m gonna do.

Now, on to the modifications I’ve made to this rifle while living with it.

Modifications Made to My Rossi R92

The Sling

First and foremost, I had to have a sling on this rifle. A rifle without a sling is like a pistol without a holster.

I’d never attached a sling swivel set before, having relied on wrapping wire and paracord for makeshift slings in the past. I wanted something a little better on this rifle, so I acquired some Uncle Mike’s Sling Swivels.

One of the swivels is screwed into the wood of the stock, which was no problem at all. The other attaches to a clamp that goes around the magazine tube. Surprisingly, I got it installed with a minimum of cussing at my rifle.

Click Here to Get Uncle Mike’s Barrel Band Sling Swivels (Affiliate Link)

If you’re an older hunter with good eyes, you might say my sling looks like 1980’s camo. You’d be right – it’s a sling given to me by an older hunter in my family.

There’s just something about trucking my rifle around the same deer woods with the same sling as another did decades ago. Completing a circle of tradition and reverence.

The Action

The next thing I did was to take care of the hellaciously rough action, which was functional but practically bruised my knuckles after a long day of plinking. Some might say a rough action is a deal breaker on a rifle, but for me it never is.

That roughness (as long as it isn’t induced by mechanical faults) is very fixable. Instead of outlining everything I did to my rifle, I’ll point you to this gentleman’s video below. I did a little more than him, but that little more was specific to my rifle.

This led to a lot more cussing at my rifle than the sling swivel installation did. 2 straight nights of it, to be honest. These rifles don’t disassemble as easily as your garden variety AR, but it’s doable.

I’ll also add, in case it wasn’t obvious, that I’m in no way responsible for what you do to your Rossi R92. You’re not responsible for me, so why should I be responsible for you?

Exactly. Now, here’s the video:

The Springs

Usually when I work on my gun’s springs, it’s for one of two reasons. Either I’m ensuring reliable function (semi-auto pistol recoil spring, tube magazine spring in shotgun or rifle, etc) or I’m sweetening the trigger (a la the Ruger Blackhawk pictured earlier).

In the case of my Rossi R92, I didn’t modify the trigger at all. The Rossi R92 doesn’t have a sear. It has a hammer to trigger lockup. If you don’t know what that means, then guess what? You’re the type that shouldn’t monkey with it.

What’s more, it wasn’t necessary in my rifle. My trigger breaks at 5lbs, and while it could be better, it’s just fine for the wide range of functions it performs. Some have reported theirs at more than double that, so maybe I got lucky. Who knows?

Instead, I wanted to do something about the mainspring weight. Since I was going to be using handloads, I knew I had more say-so in how hard my load’s primers would be than the next shooter. Having a heavier hammer than necessary would be dumb.

I also wanted to have a few ejector/extractor springs to play around with. The Winchester leverguns are open-top designs, as opposed to Marlin’s closed-top designs. That becomes apparent after the first time ejected brass hits you in the forehead.

This is the spring kit I bought from Brownell’s (Not an Affiliate Link).

I could go into my load development, but that’s against my policy. I never post my handloads anywhere, because I don’t want a company changing their powder 5 years later and making something I published unsafe.

That rounds out the modifications I made to my Rossi R92.

Why a Rossi R92 In .44 Magnum Instead of an AR/AK/Other Popular Rifle?

Rossi

Here are the jobs I expect my do-all rifle to handle:

  1. Plinking
  2. Truck Gun Duty
  3. Home Defense
  4. Bump In The Night Outside The Window
  5. Deer Hunting
  6. Scouting
  7. Pest Control (Snake and Coyote and Hog)
  8. Small Game Hunting
  9. Woods Bumming
  10. Personal Satisfaction (Aesthetics and Handling)

Sure, I could get that with an AR platform. I don’t think any other common and popular rifle platform meets all of these criteria at the same time. So yes, I could do all of the above with an AR.

I have a few concerns about giving an AR this job we haven’t covered yet, though.

#1 – How Much Money am I Supposed to Spend Here?

I spent as much on my Rossi R92 as you would expect to spend on a Sport model AR. An entry level gun. An entry level gun in a single chambering, likely .223 or 5.56mm.

To fulfill my requirements for home defense, my weapon cannot fire a round that will exit my home and endanger anyone outside of my home who is uninvolved.

That means either a shotgun or a handgun, and either of those have to be very, very load specific. To give you an idea of what I mean, I use #4 Buck in a home defense shotgun.

With the AR, I’d need to fuss with a pistol caliber conversion or ammo that is so underpowered that it would need a much shorter gas tube than I’d have. With my Rossi R92 and backup sixgun, I have no such concern. I just need a handload tailored to the job.

Then there’s plinking – I’d need a .22 LR conversion. How about hunting? I’d need another upper for that too.

With the R92, all I have to do is change the load I’m using. What’s more, I spend less reloading my .44 than I’d spend buying multiple different cartridges and magazines and uppers for an AR.

So yes, I can have an AR that does all of what I want it to, but I would have to spend substantially more money than I did buying my Rossi R92 in .44 Magnum.

If I’d bought the .45 Colt or (perish the thought) the .357 Magnum R92, I’d have hit a few more snags. But the .44 has me covered. I simply have 20 fewer rounds in the rifle than the AK and AR fellas.

And you know what? I’m not enough of a badass to need 20 more rounds if 10 rounds of .44 Magnum doesn’t cut it. I’ll be too dead to be bothered.

#2 – What Happens If I Lose My Magazine?

An AR or AK can be run without a magazine, one round at a time. They don’t have a magazine disconnect safety like (for example) the Browning Hi Power pistol. But that’s all you’re getting out of them if you don’t have your mags.

The Rossi R92 has a tube mag and loading gate, as mentioned above, so this isn’t an issue whatsoever. No detachable magazine means there’s nothing to lose.

It’s true that the SKS has an internal magazine, but it’s the only rifle I know of that is inexpensive, common, popular, AND Semi-automatic.

Guess what else it is? Incapable of fulfilling all my requirements. It’s also heavy and awkward compared to a levergun.

#3 – Perception Vs Reality Unexpectedly Costing Me

Think, for a moment, about the reaction that people who are gun-dumb could have to seeing your gun. I know, I know, you shouldn’t care what anti-gun or gun-dumb people think.

You’re correct…to a point.

What is the average person’s response to seeing someone NOT in uniform holding a semi-auto rifle that isn’t clearly a scoped hunting rifle?

Fear, uncertainty, and maybe even calling the police to report a “strange man with a machine gun”.

Even if you’re just putting your rifle back in its case to drive home after a fruitless hunt, or doing something else completely harmless and not threatening in any way.

That’s not the same response as something they would see as a hunting rifle, especially if any of their friends or family are hunters.

I can already hear you saying, “Yeah, but, I’m completely within my rights, and can’t be charged with anything if I’m not breaking the law.”

Yeah, you’re right. And that doesn’t matter, because that’s not what I’m trying to avoid. I’m talking about avoiding the huge time cost of having to deal with law enforcement when there isn’t a good reason to.

It wastes your time, it wastes the officer(s) time, and nobody wins except for Old Lady Smith who called it in and now has something to gossip about with the other church ladies.

I’d rather be hunting or plinking or spending time with my kids, thanks.

Shoot What Ya Brung

Around here, we have a saying. Shoot What Ya Brung. Translated into Non-Southern American English, Shoot what you brought.

It’s usually reserved for the guy who tries to explain him missing an easy shot by blaming his gun. “If I’d a brung my .30-06 I’d a made that shot upside down’n backerds.”

Too bad for him that he’s got to shoot what he brung. He didn’t bring his .30-06, he brought what he brought and that’s what he’s going to have to shoot.

Hand

Good news for you is that, regardless of what I brought, you don’t have to shoot it.

If you read all of this and think I’m crazy as hell, that’s perfectly fine. You’re going to shoot what you brought, not what I brought.

As for me, unless I’m hunting a cutover and need my Browning A-Bolt, I’ll be happy as can be with my .44 Magnum Rossi R92.

Live Free, Make Money, Pack Iron
Business and Bullets
by Eight Bits

Following are the steps I performed on my two Rossi's to slick them up and improve functioning. I am not a professional gunsmith, just a shooting enthusiast and hobbyist, as well as a tinkerer. If you are unsure aboutany of the following procedures, please defer to a qualified gunsmith. For polishing I use wet/dry 600 grit emery paper wetted with Hoppe's gun oil. To remove metal I use a jeweler's file, then polish as above. For stoning I use a hard Arkansas stone. To polish pivot pins I use oiled 600 grit emery paper, or oiled automotive crocus cloth. Work slowly and carefully and check functioning frequently. It's always easy to remove a little more metal, but adding metal is very difficult. As we learn, we may have to replace a part of two that we over work. That's part of the risk of the adventure.
Aways, wear safety glasses while working with springs or sanding.

Disassemble the rifle and thoroughly clean all parts

Trigger Assembly
____1. Polish sides of trigger
____2. Polish trigger spring and trigger mating surface
____3. Lighten trigger spring by bending up
____4. Stone/polish hammer mating surfaces inside the lower tang
____5. Polish trigger pivot pin

Hammer Assembly
____1. Polish hammer strut
____2. Polish hammer sides where they contact the lower tang
____3. Polish hammer face
____4. Remove 4-6 coils from mainspring and flatten end
____5. Polish hammer pivot pin

Carrier
____1. If the carrier is too tight in the receiver, remove some metal from the right side of the carrier.
____2. Polish both sides of the carrier at the pivot pin holes

Ejector Assembly
____1. Remove all burrs
____2. Polish shaft
____3. Polish all mating surfaces
____4. Replace the ejector spring Spring from Stevesguns.com or Lee Spring Kit from Brownells or Lee Spring Kit from Lee's Gunsmithing
(NOTE: When reassembling the bolt the ejector will lie flat with the bolt face.
This is alright because once the finger lever is in place the ejector spring will be under tension.)
____5. Polish collar ends

Finger Lever
____1. Polish ejector collar camming surface
____2. Polish lever retaining pin (only if necessary).
(NOTE: This is the pin in the rear of the finger lever that sits in a detent in the receiver
and holds the lever closed.)
____3. Polish front and camming surfaces of bolt locks

Loading Gate
Sometimes the loading gate is too long and the cartridge rims get stuck on the sharp end of the gate.
____1. Use a stone to remove just enough metal off the end, and maintain the same contour
The end of the loading gate sits almost flush - just a bit inside the loading gate opening.
(NOTE: This important to ensure the last round loaded into a full magazine will feed properly.)
____2. Make sure the sides of the gate move freely in the opening.
If not, I run the edges of the loading gate over my stone a couple of times and try for fit.
(If you remove too much metal the gate will pop out of the opening.) I also polish the .
____3. Polish little ramp on the underside of the gate (only if necessary)
This helps the cartridge to be positioned correctly for loading on the carrier.
The secret - make a few strokes on the stone, then try for fit.
The goal - get the gate to fit in the opening almost flush without sticking out.

Bolt Assembly
____1. Polish hammer camming surface on the rear of the firing pin
____2. Polish hammer camming surface underneath rear of bolt
____3. Remove burrs and loose metal
____4. Polish sides and rails
____5. Ensure ejector rides smoothly in ejector cutout
____6. Polish front of bolt lock camming surfaces
____7. If extractor is too stiff when the bolt closes without a case, remove metal from the REAR
of the extractor until there is still a small amount of tension on the extractor.

Receiver
____1. Remove burrs and polish bolt rails. Try bolt in receiver to test for free travel.
Stone and polish any high spots

When reassembling the rifle, be sure all parts are lightly lubricated. Too much oil attracts dirt, too little oil causes excessive wear and friction.

Eight Bits

Note: Resist any temptation to polish either the locking bolts or the channels they rid in. These control the headspace of the rifle and should only be altered by a qualified gunsmith.

Rossi

As an alternative to modifying the original springs that came with the rifle, it is common to install an aftermarket spring kit that provides the appropriate tension for a smooth operating Rossi 92. The Lee Spring kit comes with a replacement ejector spring that is much longer than the original. See the trick for installing the bolt into the rifle with an long and weak ejector spring. Rossi Assembly/Disassembly

And J.P. Withers notes from the SASS Wire:

Rossi

Rossi 92 'Puma' - Lessons learned
byJ.P. Withers, SASS 68019

Rossi Ranch Hand 44 Magnum For Sale

Hopefully I'm not re-inventing the wheel here but I thought I'd pass along some experience gained from working on the like-new Rossi “Puma”copy of the WInchester 92 SRC I picked up a while back. This carbine is chambered for .38 special/.357 magnum.

First, Marauder's webpage is a great resource. Marauder's Rifle Page But you probably already found that since you are here.

Make sure you pin the hammer spring before attempting to remove the hammer screw. If you don't do this you can still get the screw out but you will bung-up the threads (embarrassed shrug).

As others have said, the magic word for this rifle is 'SPRINGS'! I would never have believed how great the impact of the ejector spring is to the overall functioning of this rifle. I thought the hammer spring would have a big impact but was very surprised about the ejector spring.

Rossi ranch hand discontinued

Rossi Ranch Hand Manual Typewriter

The original (heavy) ejector spring made the rifle pull, chamber, and eject everything I fed it (including some step nosed LSWC rounds) but made the lever action so heavy I had to put a leather wrap on the lever to keep from bruising the back of my index finger. Looking at the rifle you'd think the resistance was coming from the locking bolts... it doesn't, it's totally the ejector spring inside the bolt.

(Safety tip, DO NOT MESS WITH THE LOCKING BOLTS they set the headspace for the rifle)

A weak (just slightly too weak for my gun, actually) aftermarket ejector spring made the rifle cycle as slickly as you can imagine, BUT it also caused my particular rifle to have trouble cycling the longer .357 rounds and also have random trouble ejecting any type of rounds.

I don't personally recommend this, but if you intend to try the 'cut and expand' method on your springs (see Bull Schmitt's instructions about 1/2 way down the page here...) Bull Schmitt's Instructions then have extra ejector springs handy -BEFORE- you start experimenting or you'll sit idle for a while - while you get new ones. WEAR SAFETY GLASSES when working with springs! (The shortened springs don't hold up for most folks.)

The original hammer spring is too damn heavy. Don't bother messing with it, just buy a replacement at Brownells. (But shortened springs can work, if you prefer.)

If you feel the need to remove the cartridge guides, inspect the left one (with the swivel on it) carefully before re-installing. If the swivel pin drops down even a tiny bit the part will NOT seat back in correctly (even though it looks like it's in place it acts like it is shimmed out) and NOTHING will feed. I spent about an hour of frustration before I figured that one out.

Check the retaining pin for the firing pin. If somebody has been dry-firing the rifle a lot (especially with that overpowered factory spring) it's likely that this pin is BENT. Replace it before it bends too far and/or breaks and you will save yourself a lot of trouble later on.

Morgan Astorbilt made a very good suggestion about thinning the extractor just a bit to reduce the resistance it creates just before the bolt finishes closing. In my particular case I like that last solid 'click' as it slams home so I didn't modify that at all on my gun.

Rossi Ranch Hand Manual

Guess that's about it for now.

JP

EDIT: more to the adventure. Let me tell you about the wonder of White Lithium Grease! Most of this rifle works fine with your favorite oil but if you take some white lithium grease and put a thin film all over the locking bolts (especially the front where they 'lock' the bolt forward), the sides of the bolt, and the swivel pin for the hammer, you will suddenly have the slickest 92 you ever imagined. My 92 now cycles as smoothly as it did with the 'too light' ejector spring.

Final Edit 7/3/2006 - Post shooting range testing. Took the 92 to the range and the final verdict is 5 stars and two thumbs up! I ran 20 cowboy .38 special RNFP and 20 cowboy .357 RNFP through it as fast as I could with nary a hiccup. Then I put 20 full power .357 mag JSP then followed with 20 full power .357 JHP. I had one JHP round catch slightly on the edge of the chamber but a gentle shake and it dropped right into place and we were off and running again. Cycles smooth as a baby's bottom and kicks those shells right out of the way when it's done with 'em.

One Parts Sourse:

M&M Gunsmithing
204 S Union St Alexandria, VA 22314-3326
(703) 739-2150